Caleffi 5453 / 5457 DIRTMAG composite magnetic dirt separator

DIRTMAG 5453 and DIRTMAGPRO 5457 are technopolymer magnetic dirt separators that collect sand, sludge and magnetite circulating in closed heating and cooling systems. There are 16 models in standard, ball valve, filter and double-magnet versions.

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Caleffi 5453 / 5457 DIRTMAG composite magnetic dirt separator
Body
Technopolymer (composite)
Max. working pressure
3 bar
Temperature range
0–90 °C
Connections
Female; 5457 also with Ø 22 and Ø 28 compression

Models (16)

CodeModelVersionConnectionMax. flowInstallation
545305DIRTMAG 5453Standard3/4" female–Horizontal / vertical
545306DIRTMAG 5453Standard1" female–Horizontal / vertical
545307DIRTMAG 5453Standard1 1/4" female–Horizontal / vertical
545308DIRTMAG 5453Standard1 1/2" female4.3 m³/hHorizontal / vertical
545309DIRTMAG 5453Standard2" female6 m³/hHorizontal / vertical
545345DIRTMAG 5453With ball valves3/4" female–Horizontal / vertical / 45°
545346DIRTMAG 5453With ball valves1" female–Horizontal / vertical / 45°
545347DIRTMAG 5453With ball valves1 1/4" female–Horizontal / vertical / 45°
545375DIRTMAG 5453With filters and shut-off valves3/4" female–Horizontal / vertical / 45°
545376DIRTMAG 5453With filters and shut-off valves1" female–Horizontal / vertical / 45°
545377DIRTMAG 5453With filters and shut-off valves1 1/4" female–Horizontal / vertical / 45°
545705DIRTMAGPRO 5457Double magnet3/4" female1.6 m³/hHorizontal / vertical
545706DIRTMAGPRO 5457Double magnet1" female1.8 m³/hHorizontal / vertical
545707DIRTMAGPRO 5457Double magnet1 1/4" female2.6 m³/hHorizontal / vertical
545702DIRTMAGPRO 5457Double magnet, compressionØ 221.6 m³/hHorizontal / vertical
545703DIRTMAGPRO 5457Double magnet, compressionØ 281.8 m³/hHorizontal / vertical

Series specifications

BodyTechnopolymer (composite)
Max. working pressure3 bar
Temperature range0–90 °C
ConnectionsFemale; 5457 also with Ø 22 and Ø 28 compression
DrainDrain cock with hose connection
InstallationHorizontal and vertical; valve and filter models also at 45°
Technical brochure5453: 01240, 5457: 01388

Accessories

CodeProductUse
CBN545305Insulation for 5453/5457For 545305, 545306, 545705, 545706, 545702, 545703
CBN545307Insulation for 5453For 545307
CBN545308Insulation for 5453For 545308
CBN545309Insulation for 5453For 545309

Versions

  • 5453 standard (545305–545309): basic model with female connections; the 1 1/2" and 2" sizes, with 4.3 and 6 m³/h max. flow, cover larger circuits.
  • 5453 with ball valves (545345–545347): built-in shut-off valves mean the circuit does not have to be drained for cleaning.
  • 5453 with filters (545375–545377): designed for complete flushing of the circuit to protect the boiler and its components. Two stainless steel mesh filters are supplied: the blue one for initial cleaning is fitted, the grey one for maintenance is in the pack. Brass shut-off valves with nuts are included.
  • 5457 DIRTMAGPRO (545702–545707): magnets in the outer ring plus a quadruple magnet in the centre of the body create a double magnetic field; the large settling chamber lengthens cleaning intervals and it suits flow velocities up to 1.6 m/s.

How to choose

  • Match the connection size to the boiler return pipe; in copper installations the Ø 22 and Ø 28 compression models of 5457 need no adaptors.
  • When a new boiler is connected to an old system, choose 545375–545377 with the initial cleaning filter.
  • In systems that also cool, add the CBN insulation shells as separate lines.

How to write it in a quote

State series, version and size: "Caleffi 545376 DIRTMAG magnetic dirt separator with filter 1", technopolymer body, with shut-off valves, 3 bar". Put the insulation shell (e.g. CBN545305) on its own line; the accessory table shows which shell fits which code.

FAQ

What does a magnetic dirt separator do?

It collects sand, sludge and ferrous magnetite circulating in the system in its settling chamber and around the magnet, protecting the pump, heat exchanger and boiler components from these particles.

What is the difference between DIRTMAG and DIRTMAGPRO?

DIRTMAGPRO 5457 has a quadruple magnet in the centre of the body in addition to the magnets in the outer ring, and a larger settling chamber. It is designed for higher capacities and flow velocities up to 1.6 m/s.

How is the collected dirt drained from DIRTMAGPRO?

Stop the circulation, remove the magnet rod and the magnet ring, then open the drain cock to flush out the dirt. The hose connection lets you lead the water straight to a drain.

Can it be fitted on a vertical pipe?

Yes. All models can be adjusted for horizontal and vertical pipes; the 5453 models with ball valves or filters can also be installed at 45°.

Other series in this group

Information compiled from the Caleffi product documents. Tekliva does not sell products or publish prices.

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